NJ Municipalities Magazine April 2020
Waste Advantage Magazine August 2019.
All Weather Unit
Sunshine or snow, our patent-pending Foam Cycle system allows for the outside storage and processing of Foam Packaging waste ( also known as Expanded Polystyrene, EPS and Styrofoam). Our beautifully designed unit will help enhance any county , municipal, college or university recycling center and proudly announces that Foam Packaging recycling takes place here!
Safe, Strong, Secure.
Our Foam Cycle container is lockable which allows you to process Foam Packaging waste in a secure environment preventing unauthorized users from accessing the equipment. The Foam Cycle's metal enclosure is a specially designed ISO certified shipping container built new to our specifications. ISO certification defines a container that meets size, strength, and durability requirements along with structural integrity suitable for multiple transportation methods such as truck, rail or ship so you know it’s built strong.
Each Foam Cycle container comes equipped with a leading manufacturer’s compact and versatile foam densifier machine capable of volume reducing your collected EPS Foam at a ration of 90-1. Hourly processing rates vary per model from 50 lbs. to 200 lbs. per hour. The unit also comes with inside lighting, built in exhaust fans and comes fully wired for an easy outside electrical connection. Also included is one Foam Collection Container Lastly and equally as important, each Foam Cycle container comes with our 100% support including recycling collection information and hand out suggestions to insure that your foam collection program is a complete success!
Saved from the Landfill
Pictured above is a bag of loose Foam Packaging waste that was heading to the landfill. With the Foam Cycle system, this bag of foam will now be densified on site and reduced in size at a ratio of 90-1 by removing 98% of the air that makes up Foam Packaging. The leftover 2% residual material from this process is pure polystyrene plastic called a foam ingot (pictured on the right). Ingots are used as feedstock for picture frames made by our sister company Better Frame that are manufactured right here in the US. See our video below!
Foam Collection Container
Each Foam Cycle system comes with one durable all-weather Foam Collection Container. This container is a great way to collect and transport Foam Packaging material from one or more locations in your town to the Foam Cycle System for processing. Each container comes with 3 lightweight collections bags.
Additional containers can be added.
Foam Collection Cargo Trailer
Once you have installed a Foam Cycle system in a main or “Hub” location, you can add this Foam Collection Cargo Trailer as a “Spoke” to collect foam from outlining areas for transport back to the main processing site.
Great for schools, colleges and recycling day events!
Our Sales Process
When you contact us, a Foam Cycle team member will be assigned to personally work with you to review your EPS recycling goals and discuss the benefits and cost of the Foam Cycle system. We can also provide you with the location of a county recycling facility were a Foam Cycle container and EPS recycling program is currently underway so you can see it in action for yourself. We work with you to choose a site location, discuss the equipment requirements and schedule your delivery.
When the Foam Cycle container arrives, our team member will be at your site to oversee the container's delivery, electrical connection, provide densifier machine training and help set up your Foam Collection Bin(s).
Lastly and equally as important, Foam Cycle will purchase the densified foam that is generated from the Foam Cycle system.
Call us today for more details!
Sign up for our Newsletter
Sell Your Foam
Do you have densified foam ingots for sale?
Visit www.RecycleMyFoam.com to learn about ways to transport and sell your recycled foam to our very own Better Frame picture frame manufacturing facility located right here in the USA!
Choosing the right Foam Densifier
Questions and Answers
What types of EPS foam can the Foam Cycle System recycle?
The Foam Cycle system can process and recycle both Foam Service Foam (foam cups, clamshell containers, egg cartons but they must be clean of food debris) and Packaging Foam (TV, electronics, furniture packaging along with foam coolers).
What can I do with the condensed foam generated from the densifier machine? Does someone recycle this material?
The 90-1 condensed foam produced by the densifier are called Ingots”. Foam Cycle will help set up a buyback program for the ingots generated at your location. These ingots are a highly valued material used as feed stock for companies making picture frames and interior moldings. Ingot values are determined by location,grade ,weight,volume and current market values.
Can I purchase additional all weather Foam Collection bins?
One Foam Collection bin is included with the Foam Cycle system. If you need additional foam collection bins to place at multiple locations like around your school, university or municipality its no problem, just give us a call.
I need to place a foam densifier inside an existing building. Can I purchase a foam densifier machine by itself and if so what sizes do you sell?
Yes, Foam Cycle sells a variety of foam densifier units. Each size unit is capable of recycling different volumes of foam so call Foam Cycle and speak to one of our sales professionals for more information.
What kind of power and what type of maintenance does the foam densifier require?
The foam densifier unit requires 220 v / 3 phase / 16-30 amp service. There are three main grease points that should be checked monthly and a rear access panel to an area that collects misc. debris that should be cleaned out periodically. Foam Cycle offers full customer support services from our offices located right here in the USA!
What warranty does the Foam Cycle system come with?
The Foam Cycle system comes with a full 1 year warranty that covers all of the components and equipment inside and outside the Foam Cycle container system including the foam densifier unit.
Once ordered, how long does it take to receive the Foam Cycle system?
A complete Foam Cycle system can be shipped to any US location in 5-7 weeks.